MEG Consulting Services
Comprehensive solutions for microelectronics challenges
New Product Introduction (NPI) Process Implementation

1

Overview
Introducing new products into manufacturing can be complex, especially in microelectronics. We streamline this process, ensuring smooth and efficient integration.

2

What We Offer
Development of robust NPI frameworks tailored to your unique product requirements. Creation of pilot runs and sample test plans to validate process readiness. Coordination between R&D and production teams to ensure alignment. Training and support for staff to handle new processes and technologies effectively.

3

Outcome
Faster time-to-market for new products. Reduced risk of defects or process failures during NPI.
Gap Analysis for Process Implementation
Overview
Understanding gaps in your manufacturing process is critical to optimizing performance and scaling operations.
What We Offer
Comprehensive evaluations of your current process capabilities, including equipment, technology, and workforce skills. Identification of missing process elements or inefficiencies that could hinder scalability or quality. Customized recommendations for closing gaps through equipment upgrades, procedural changes, or workforce training.
Outcome
Optimized processes ready for seamless scale-up. Improved alignment with industry best practices.
In-Process Troubleshooting & Root Cause Analysis
Overview
Manufacturing processes are prone to inefficiencies and defects. Our experts identify and resolve issues in real-time, minimizing downtime and improving yield.
What We Offer
  • Advanced diagnostics using data analysis tools and automated inspection systems (e.g., AOI, X-ray, impedance testing).
  • Process audits to uncover hidden inefficiencies and bottlenecks.
  • Implementation of corrective actions to prevent recurrence.
  • Support for on-site and remote troubleshooting for global clients.
Outcome
  • Reduced scrap rates
  • Improved process reliability and product quality
R&D for Material Engineering
Overview
The right materials can make or break a microelectronics project. Our R&D team helps clients innovate and optimize material selection for performance and cost-effectiveness.
What We Offer
  • Research and development of advanced materials, such as high-frequency substrates, copper via fills, and specialized coatings.
  • Collaboration with suppliers to source and test cutting-edge materials.
  • Performance validation through rigorous testing and simulation.
  • IP development support for proprietary materials and processes.
Outcome
Enhanced product performance and reliability. Proprietary material solutions that offer a competitive edge.
New Factory Design for PCB/IC/SAP/MSAP
1
Overview
Whether you're launching a new facility or upgrading an existing one, our factory design services ensure your operations are optimized for efficiency and scalability.
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What We Offer
Comprehensive factory layout planning, including space optimization for equipment and workflow. Specification and sourcing of state-of-the-art equipment. Project management for factory setup, including installation, validation, and commissioning. Integration of automation systems and smart manufacturing technologies (IoT, robotics).
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Outcome
Highly efficient, scalable manufacturing facilities. Reduced setup time and faster operational readiness.
Staff Development & Training

1

Overview
The success of any manufacturing operation depends on a skilled workforce. We help you build a team that's ready to tackle the challenges of modern microelectronics manufacturing.

2

What We Offer
Development of comprehensive skills matrices to identify gaps in your workforce's capabilities. Role-specific training programs focused on process understanding, equipment operation, and quality assurance. Leadership training for management roles to drive operational excellence. Recruitment and onboarding support to ensure new hires are well-prepared for their roles.

3

Outcome
A highly competent and confident workforce. Improved operational efficiency and reduced errors.
Supply Chain Risk Consulting
Risk Assessment for Critical Materials
We identify vulnerabilities in your supply chain and provide strategies for securing a stable supply of critical materials.
Supplier Risk Profiling
We provide detailed supplier analysis, financial health checks, and compliance audits to ensure your suppliers meet regulatory and sustainability standards.
Dependency Risk Mitigation
We help develop strategies to diversify your supplier base, reducing the risk of supply disruptions.
Geopolitical Risk Analysis
We evaluate geopolitical risks, trade restrictions, and regional instability to ensure your business is prepared for potential disruptions.
Multi-Sourcing and Localized Production Strategies
We assist in developing multi-sourcing strategies and exploring opportunities for localized production. This includes evaluating alternative manufacturing hubs and partnering with regional suppliers.
Technology-Enhanced Supply Chain Visibility
We integrate advanced technologies like blockchain, AI, and IoT to improve supply chain monitoring and risk detection.
Crisis Management and Recovery Planning
We provide rapid crisis response and business continuity planning to prevent future crises.
Outcome: Reduced risk of supply chain interruptions. Improved supplier reliability and cost efficiency.
Factory Automation & Software Integration Consulting

Automation Strategy
We’ll create a plan to automate your production, focusing on areas where it can save you money, improve quality, and make things faster. We'll also compare different automation technologies and their benefits.

Robots and Machine Integration
We help you choose and use the best robotic systems, such as automated vehicles for moving things around, robots for managing your warehouse, and high-tech cameras for checking quality.

Manufacturing Execution System (MES) Implementation
We can help you implement a system to track your production in real-time, giving you insights to make better decisions and improve your processes. We’ll make sure this system works smoothly with your existing systems like your ERP and SCADA.

Industrial Internet of Things (IIoT) Integration
We help you use sensors to track equipment and conditions in your factory in real-time. We’ll analyze the data to predict maintenance needs, save energy, and improve product quality. We can also process data closer to its source for faster decisions.

Advanced Process Control (APC) Systems
We’ll implement systems that maintain tight control over important processes in high-precision manufacturing. This helps detect defects quickly and optimize performance.

Cybersecurity for Factory Automation
As your factory becomes more connected, we’ll help you identify weaknesses in your automated systems and implement secure communication protocols. We can also monitor for and prevent cyber threats.

Training and Change Management
We offer training programs to help your team use and maintain new automated systems. We also help your organization adapt to new processes and technologies, minimizing disruption.
Our Factory Automation & Software Integration consulting services enable PCB and microelectronics manufacturers to optimize their operations, improve quality, and stay competitive in a fast-evolving industry. Let us guide your journey toward a fully connected, automated factory.
Comprehensive Solutions for Long-Term Success
Each of these services is designed to provide OEMs and PCB manufacturers with the tools and expertise needed to overcome challenges, optimize operations, and achieve long-term success.
Contact Us Today
Phone
+1 (888) 840-0034
Address
MEG @ Advanced PCB Innovation Center
6 Executive Court, South Barrington, IL 60010
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